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Low Voltage Switchgear Manufacturer

Gaobo Power Solution | Authorized Series Products by International Brand

In the field of high and low voltage power distribution, choosing a set of switchgear is equivalent to choosing long-term safety and reliability. When the core components come from top brands like Siemens,Schneider and ABB etc, how can you ensure that their superior performance is fully realized within the complete switchgear assembly?  The Gaobo Power Solution got the authorized to make switchgear series is the perfect answer to this question – we not only provide the "original genes" of international brands, but also utilize localized craftsmanship and in-depth customization to ensure that every switchgear unit is a reliable product that meets global standards and perfectly suits your specific application needs.

 

Siemens SIVACON 8PT:

Siemens SIVACON 8PT

Developed in Germany, manufactured by global partners!

All standard solutions are fully type-tested according to EC/GB standards!

Flexible and versatile application solutions to meet different project needs!

Horizontal busbar rated current up to 7400A, peak withstand current Ipk up to 375KA!

The SIMARIS design software in Chinese guides and standardizes the production of our partners.

Powerful energy management system:

The TIP Field-level Intelligent 8PT Digital Solution incorporates Siemens highly intelligent components, which can be freely configured with other Siemens intelligent devices to form a communication network supporting various communication protocols (Profinet, Profibus, Modbus, RTU, etc.). It achieves transparent data interconnection and interoperability, providing reliable and accurate power data for the upper control level, operation level, management level, etc. It delivers a safe, reliable, and efficient power supply system along the entire value chain, allowing enterprises to focus entirely on their core businesses.

Powermanager boasts excellent device integration capability and flexible networking modes. It enables comprehensive monitoring of the operating status of power-consuming equipment, and its stable system operation capability allows customers to keep track of device working conditions anytime and anywhere.

 

The Intelligent 8PT Digital Solution is integrated into MindSphere, Siemens' open cloud platform, to provide customers with a complete digital solution. The MindSphere cloud platform collects and applies power data via Intelligent 8PT, analyzes the data with professional software, and leverages the data to create value such as cost reduction, energy efficiency improvement, and predictive maintenance.

 

The safe and intelligent solution

It is housed in a dedicated secondary wiring compartment at the front top of the cabinet, which can effectively shield against electromagnetic interference and features excellent electromagnetic compatibility. The secondary plug-in units of the drawers are equipped with independent communication interfaces to ensure the speed, accuracy, and continuity of data transmission.

Having passed the verification tests based on IEC 61439 and the internal arc tests in compliance with IEC 61641, the cabinet also meets the requirements of seismic and mechanical shock tests thanks to its superior structural strength. All these ensure that the Intelligent8PT smart cabinet can satisfy the operational demands of customers under any harsh working conditions.

Integrated with Siemens’ SIMOCODE intelligent motor management system, it fulfills all functional requirements of motor control and automation systems—including the motor fail-safe shutdown function that complies with relevant safety standards—thus providing continuous, safe, and reliable protection for customers’ production lines.

The new generation of Siemens low-voltage protection components with communication capabilities can accurately measure and upload various parameters of the entire power distribution system, conduct real-time monitoring and early warning at each intelligent power distribution terminal, and enable rapid fault diagnosis, thereby delivering sustained and reliable power supply guarantee for users.

 

Equipped with temperature monitoring sensors and smoke alarm sensors, the system can conduct real-time monitoring of all key live parts and connection points inside the cabinet. Abnormal heating conditions are quickly transmitted to various terminal devices through the communication network for early warning, so as to eliminate potential safety hazards.

 

Technical Features:

1. A wider range of horizontal busbar specifications available and an optimized busbar structural design, which deliver cost-effective 1/2 functional units and higher installation density.

2. Dedicated secondary connectors for communication.

3. An exclusive secondary wiring channel to ensure high-quality communication for intelligent solutions.

 

4. Patented technology has passed the internal arc fault test, which safeguards the safety of on-site equipment and personnel as well as the reliability of power supply.

 

Siemens NXAirS LP: 12kV Metal-Clad Drawout Air-Insulated Medium-Voltage Switchgear

The Siemens NXAirS LP is a 12kV metal-clad drawout air-insulated medium-voltage switchgear and a standardized solution in the NXAirS series. Centered on core advantages of high safety, high reliability, and flexible adaptability, it is widely applied in medium-voltage power distribution for power systems and industrial scenarios. Below is a detailed overview covering core positioning, key parameters, core advantages, and application scenarios:

 

 

Core Positioning & Design Standards​

 

Core Positioning​

A unified medium-voltage power distribution solution tailored to customer needs, adopting an air-insulated, metal-clad drawout structure that balances safety, reliability, and flexibility.​

 

Key Standards​

Complies with IEC 62271-200, GB 3906, and other relevant standards. It has passed type tests, IEC 61641 internal arc tests, seismic and mechanical shock tests, demonstrating excellent cabinet structural strength and protection performance.

 

Key Technical Parameters (Typical Values)

Parameter Item Specification
Rated Voltage  12kv
Rated Frequency 50Hz
Rated Current 630A, 1250A, 2000A, 2500A, 3150A, 4000A
Rated Active Load Breaking Current 630A
Rated Closed-Loop Breaking Current 630A
Protection Class Complies with IEC 60529 (IP Standard)
Ambient Temperature  -5℃~+55℃ (Optional: -25℃~+55℃)

 

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What is the difference Between Low Voltage and High Voltage Switchgear---Gaobo Power Solution

In the vast and complex world of electrical power distribution, from the local substation to the breaker panel in a building's basement, switchgear plays a critical role. It is the combination of electrical disconnect switches, fuses, and circuit breakers used to control, protect, and isolate electrical equipment. Think of it as the command and safety center for an electrical network. While all switchgear serves this fundamental purpose, the distinction between Low Voltage (LV) and High Voltage (HV) switchgear is profound, impacting their design, application, and safety protocols.

 

Gaobo Power solution is a pofessional Low Voltage and High Voltage Switchgear Manufacturer in Guangzhou China.

Gaobo LV and HV Switchgear Manufacturer

 

What is Low Voltage Switchgear?

Low Voltage Switchgear is designed to handle electrical systems where the voltage does not exceed 1,000 volts AC (or 1,500 volts DC). This is the equipment you would find in everyday commercial, industrial, and residential settings. Its primary role is to manage and protect the power distribution downstream, feeding electricity to loads like lighting, motors, and office equipment.

Common components within an LV switchgear assembly include:

Molded Case Circuit Breakers (MCCBs) and Air Circuit Breakers (ACBs): These are the workhorses for interrupting fault currents and overloads.

Contactors: Used for remotely switching loads on and off, often for motor control.

Protective Relays: Monitor electrical parameters and trigger breakers in case of abnormalities.

Measurement Devices: Voltmeters, ammeters, and energy meters for monitoring system health.

LV switchgear is characterized by its compact, metal-clad design, often arranged in a lineup of cubicles. Safety for personnel is maintained through insulation and enclosed housing, but the primary focus is on operational reliability and protecting connected equipment from damage.

 

What is High Voltage Switchgear?

High Voltage Switchgear is built for the transmission and distribution part of the grid, typically dealing with voltages from 36kV up to 765kV and beyond. Its role is to control and protect high-power circuits and large segments of the electrical network, such as transmission lines, power transformers, and entire substations.

Due to the immense energy involved, the design and components of HV switchgear are significantly more robust and complex. Key components include:

Vacuum or SF6 Circuit Breakers: At high voltages, air alone cannot safely extinguish the electrical arc created when a circuit is interrupted. These breakers use a vacuum or sulfur hexafluoride (SF6) gas to quench the arc effectively.

Disconnect Switches (Isolators): These provide a visible air gap to isolate equipment for maintenance, ensuring a section is completely de-energized.

Current Transformers (CTs) & Voltage Transformers (VTs): These scale down the high current and voltage to measurable values for protection relays and meters.

Advanced Protective Relays: These are highly sophisticated devices designed to clear faults in milliseconds to maintain the stability of the entire power grid.

 

What is the difference Between Low Voltage and High Voltage Switchgear?

The core differences between LV and HV switchgear stem from the voltage levels they control.

Voltage Level: This is the most fundamental distinction. LV operates at ≤ 1,000V, while HV typically starts at 36kV.

Application and Location: LV switchgear is found at the end of the distribution line—in data centers, factories, and large buildings. HV switchgear is located in transmission substations and large power generation plants.

Design and Construction: The intense electrical stress in HV systems necessitates larger physical clearances between components to prevent arcing. HV equipment is therefore much larger and often housed in dedicated, controlled substations. LV gear is far more compact.

Arc Quenching Medium: LV breakers typically use air as their arc quenching medium. HV breakers require advanced mediums like vacuum or SF6 gas to extinguish the powerful arc safely and rapidly.

Safety Emphasis: Working on HV equipment carries extreme risk. Safety protocols are rigorous, requiring strict adherence to "lock-out/tag-out" procedures, grounding straps, and specialized personal protective equipment (PPE). The consequences of an arc-flash incident in HV systems are catastrophic.

 

While both Low Voltage and High Voltage Switchgear are indispensable for a safe and reliable electrical supply, they operate in fundamentally different realms. Low Voltage switchgear is the final distributor, safely delivering power for daily use. High Voltage switchgear is the backbone of the grid, managing the immense power that travels across vast distances. Understanding their distinct roles, designs, and the critical safety measures they entail is essential for anyone involved in electrical power systems.

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A Comprehensive Guide to Low-Voltage Switchgear-Gaobo Power Solution

I. What is Low-Voltage Switchgear?

Low-Voltage Switchgear, also commonly known as a Low-Voltage Distribution Board or Panelboard, is a complete set of electrical equipment used in power systems with AC voltages below 1000V and DC voltages below 1500V. Its primary functions are power distribution, control, metering, protection, and monitoring.

Think of it as a "Traffic Hub" or "Distribution Center" for electrical power:

Input: It receives electrical power from the upstream source (e.g., a transformer).

Core Function: It distributes, controls, and protects the electrical power within its assembly.

Output: It safely and systematically delivers power through multiple circuits to various end-use equipment, such as workshop motors, office lighting, air conditioners, and water pumps.

Common Model Designations: You may have heard of MNS, GGD, GCK, GCS, Prisma, or Blokset. These are different types and brands of low-voltage switchgear, varying in structure, technical parameters, and application.

Guangzhou Gaobo Electromechanical Equipment Co., Ltd---Your Trusted Partner in Low Voltage Switchgear

 

II. Primary Roles and Functions

Power Distribution: Distributes the main incoming power to various branch circuits, supplying different areas and equipment.

Circuit Control: Enables the connection and disconnection of circuits using components like circuit breakers and contactors, allowing for manual, remote, and automatic control.

Protection: This is the most critical function. It automatically cuts off power in the event of faults such as overload, short-circuit, or earth leakage, protecting both personnel and equipment.

Metering and Monitoring: Incorporates energy meters, ammeters, voltmeters, etc., to measure power consumption and monitor grid parameters (e.g., voltage, current, power factor).

Isolation and Maintenance: Through disconnector switches or isolators, it provides a visible break in the circuit, ensuring safety during maintenance and servicing.

 

III. Main Components

A typical low-voltage switchgear assembly consists of the following parts:

Component Function & Description Common Device Examples
Enclosure The metal housing that supports and contains all components, providing a degree of protection (e.g., IP30, IP54). Frame, door, panels
Busbar System The "main highway" inside the panel, responsible for carrying and distributing power. Typically made of copper or aluminum bars. Main horizontal busbar, vertical riser busbar
Functional Units Modular sections that perform specific control and protection functions. - Incoming Unit (Main): Total power supply input.
- Feeder Units: Distribute power to branch circuits.
- Capacitor Bank (Power Factor Correction): Improves power factor, saves energy.
- Tie Coupler: Connects two power sources for backup.
Electrical Components The core devices that perform electrical operations. - Circuit Breaker: Main switching and protection device (e.g., Air Circuit Breaker - ACB, Molded Case Circuit Breaker - MCCB).
- Contactor: Frequently connects and disconnects circuits (e.g., for motor control).
- Thermal Overload Relay: Provides overload protection for motors.
- Fuse: Provides short-circuit protection.
- Disconnector / Isolator: Provides a visible isolation point.
- Current/Voltage Transformer: Steps down high current/voltage for measurement.
Instrumentation & Indication Used to display and monitor system status. Ammeter, Voltmeter, Power Factor Meter, Indicator Lamps, Push Buttons
Secondary & Control Circuits The wiring for control, measurement, signaling, and protection. Control relays, PLCs, Terminal Blocks, Control Wires

 

IV. Main Classifications

By Construction:

Fixed Type: All electrical components are permanently installed. Simple structure, lower cost, but maintenance is less convenient. Example: GGD.

Withdrawable / Draw-out Type: Functional units like circuit breakers are built into removable drawers. If a circuit fails, the drawer can be quickly replaced with a spare, ensuring high availability and ease of maintenance. Examples: MNS, Blokset, Prisma. This is the modern and recommended mainstream choice.

By Application:

Distribution Boards: For general power distribution.

Control Panels / Motor Control Centers (MCC): Specifically for controlling equipment like motors.

Capacitor Banks: For reactive power compensation.

Soft Starter / VFD Panels: Contain soft starters or Variable Frequency Drives for smooth motor starting and speed control.

 

V. Application Fields

Low-voltage switchgear is essential infrastructure found in:

Industrial: Factories, mines, manufacturing plants.

Commercial: Office buildings, shopping malls, hotels, hospitals, schools.

Infrastructure: Airports, railway stations, subways, stadiums, data centers.

Residential: Apartment complexes, high-rise building electrical rooms.

Renewable Energy: Power distribution after inverters in solar PV plants and wind farms.

 

VI. Key Considerations for Selection

When selecting low-voltage switchgear, consider the following factors:

Total Load Capacity & Calculation: Determine the total electrical load and current requirements.

Cable Entry/Exit: Top or bottom cable entry.

Type of Assembly: Choose between fixed or withdrawable based on budget and required reliability.

Component Brands: The brand and quality of core components (breakers, contactors) are critical.

Ingress Protection (IP) Rating: Select the appropriate IP code based on the installation environment (e.g., humidity, dust).

Future Expandability: Consider the need for adding circuits in the future.

Standards & Certification: Ensure the product complies with national or international standards (e.g., IEC, UL, GB) and holds necessary certifications (e.g., CE, CCC).

 

VII. Safety Operating Procedures

Safety is paramount! Operation and maintenance of low-voltage switchgear must be performed only by qualified and certified electricians.

Strictly implement a Permit-to-Work system.

Before working, always verify absence of voltage, discharge capacitors, and apply grounding and short-circuiting.

Display clear warning signs, such as "DO NOT SWITCH ON - MEN AT WORK".

Use proper insulated tools and Personal Protective Equipment (PPE).

Never operate a disconnector/isolator under load.

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